The importance of the process of producing quality pottery brick
Factors Affecting the Quality of Pottery Brick:
Type of clay: Using high quality clay Soil Preparation Process: Includes crushing, mixing and sifting soil Molding method: Use precise and standard molds Drying brick: Preventing Cracking and Creating Early Crash Exact Quality Control: Check and test bricks at different stages of production
The main steps of producing pottery brick at the Rad Malayer Pottery Factory
1. Extraction and preparation of clay
Clay rate: The soil must contain a good amount of clay to be capable. Organic material: Soil organic matter should be low to prevent cracking in bricks. Grasting: The soil must be properly granted so that brick has a smooth and smooth surface.
Crush: Clac is crushed into smaller pieces to make the process of mixing and sifting easily.
2. Molding the brick of pottery
Soil transfer to the molding machine: The prepared soil is transferred to the molding machine. Fill Molds: The molding machine fills the soil uniformly in the molds. Soil compression: The soil inside the molds is compressed to remove the excess air and brick. Are transferred to the next step.
3. Drying of pottery bricks
Natural drying: Outdoor bricks are exposed to sunlight and air to gradually dry. This method is time consuming and depends on the weather conditions.
Industrial drying: The bricks are placed in the dryer tunnels whose temperature and humidity are accurately controlled. This method is faster and more efficient. Terms of Baking Pottery Brick:
Temperature: Baking temperature must be precisely controlled. The appropriate temperature for baking brick is between 900 and 1100 ° C. Time: Baking time should also be tailored to the type of clay and brick dimensions. Furnace atmosphere: The atmosphere of the furnace (oxygen) should also be controlled to prevent discoloration and brick properties.
5. quality control and packaging
Pottery quality control tests:
- Compressive Resistance Test: To determine the amount of brick resistance to pressure
- Water absorption test: To determine the amount of brick water absorption
- Dimensions Measurement: To ensure brick dimensions match the standards
- Appearance: Review of brick levels to find cracking, fracture
The Role of Rad Malayer Pottery in Production of High Quality Pottery
Highlights of Rad Malayer Pottery Factory:
Using high quality clay: The clay used in this plant is extracted from the rich Malayer mines and has the right features for producing quality pottery. Advanced equipment: This factory has modern and automatic equipment that enhances the accuracy and speed of production process. Make a variety of products: This plant produces different types of pottery bricks with different dimensions and designs to meet the different needs of customers. Effective Price: The price of this plant's products is very good and competitive due to their high quality.